diff --git a/Marlin/Configuration.h b/Marlin/Configuration.h
index 1a8b0b8ae..7eaa3ea09 100644
--- a/Marlin/Configuration.h
+++ b/Marlin/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Cartesio/Configuration.h b/Marlin/example_configurations/Cartesio/Configuration.h
index 15e31ce64..ee26b9b7a 100644
--- a/Marlin/example_configurations/Cartesio/Configuration.h
+++ b/Marlin/example_configurations/Cartesio/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Felix/Configuration.h b/Marlin/example_configurations/Felix/Configuration.h
index 2c27ef7bd..914f138a9 100644
--- a/Marlin/example_configurations/Felix/Configuration.h
+++ b/Marlin/example_configurations/Felix/Configuration.h
@@ -337,8 +337,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Felix/DUAL/Configuration.h b/Marlin/example_configurations/Felix/DUAL/Configuration.h
index 82812ed00..f1c5282dd 100644
--- a/Marlin/example_configurations/Felix/DUAL/Configuration.h
+++ b/Marlin/example_configurations/Felix/DUAL/Configuration.h
@@ -335,8 +335,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Hephestos/Configuration.h b/Marlin/example_configurations/Hephestos/Configuration.h
index 89d4260a5..448e0d66e 100644
--- a/Marlin/example_configurations/Hephestos/Configuration.h
+++ b/Marlin/example_configurations/Hephestos/Configuration.h
@@ -347,8 +347,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/Hephestos_2/Configuration.h b/Marlin/example_configurations/Hephestos_2/Configuration.h
index 193cda0a6..38fe68507 100644
--- a/Marlin/example_configurations/Hephestos_2/Configuration.h
+++ b/Marlin/example_configurations/Hephestos_2/Configuration.h
@@ -349,8 +349,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/K8200/Configuration.h b/Marlin/example_configurations/K8200/Configuration.h
index e956dedf0..f59ae5229 100644
--- a/Marlin/example_configurations/K8200/Configuration.h
+++ b/Marlin/example_configurations/K8200/Configuration.h
@@ -372,8 +372,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/K8400/Configuration.h b/Marlin/example_configurations/K8400/Configuration.h
index eb8dc534c..9bf1407d9 100644
--- a/Marlin/example_configurations/K8400/Configuration.h
+++ b/Marlin/example_configurations/K8400/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/K8400/Dual-head/Configuration.h b/Marlin/example_configurations/K8400/Dual-head/Configuration.h
index 5bfe8422a..24014b6ee 100644
--- a/Marlin/example_configurations/K8400/Dual-head/Configuration.h
+++ b/Marlin/example_configurations/K8400/Dual-head/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h b/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h
index 21e3d5c4c..c5f7c7f1b 100644
--- a/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h
+++ b/Marlin/example_configurations/RepRapWorld/Megatronics/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/RigidBot/Configuration.h b/Marlin/example_configurations/RigidBot/Configuration.h
index df2071cf0..362e774a0 100644
--- a/Marlin/example_configurations/RigidBot/Configuration.h
+++ b/Marlin/example_configurations/RigidBot/Configuration.h
@@ -352,8 +352,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/SCARA/Configuration.h b/Marlin/example_configurations/SCARA/Configuration.h
index 3c2e96a69..54cc0d44a 100644
--- a/Marlin/example_configurations/SCARA/Configuration.h
+++ b/Marlin/example_configurations/SCARA/Configuration.h
@@ -365,8 +365,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/TAZ4/Configuration.h b/Marlin/example_configurations/TAZ4/Configuration.h
index 96c6e8cee..105acbd6d 100644
--- a/Marlin/example_configurations/TAZ4/Configuration.h
+++ b/Marlin/example_configurations/TAZ4/Configuration.h
@@ -376,8 +376,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/WITBOX/Configuration.h b/Marlin/example_configurations/WITBOX/Configuration.h
index 7737824d1..821a77d69 100644
--- a/Marlin/example_configurations/WITBOX/Configuration.h
+++ b/Marlin/example_configurations/WITBOX/Configuration.h
@@ -347,8 +347,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/adafruit/ST7565/Configuration.h b/Marlin/example_configurations/adafruit/ST7565/Configuration.h
index 956ba6211..f0812555a 100644
--- a/Marlin/example_configurations/adafruit/ST7565/Configuration.h
+++ b/Marlin/example_configurations/adafruit/ST7565/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/biv2.5/Configuration.h b/Marlin/example_configurations/delta/biv2.5/Configuration.h
index 51992a33f..ef97423fa 100644
--- a/Marlin/example_configurations/delta/biv2.5/Configuration.h
+++ b/Marlin/example_configurations/delta/biv2.5/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/generic/Configuration.h b/Marlin/example_configurations/delta/generic/Configuration.h
index d9603847b..168c14dd0 100644
--- a/Marlin/example_configurations/delta/generic/Configuration.h
+++ b/Marlin/example_configurations/delta/generic/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/kossel_mini/Configuration.h b/Marlin/example_configurations/delta/kossel_mini/Configuration.h
index 77251f932..ee6f770b5 100644
--- a/Marlin/example_configurations/delta/kossel_mini/Configuration.h
+++ b/Marlin/example_configurations/delta/kossel_mini/Configuration.h
@@ -355,8 +355,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/kossel_pro/Configuration.h b/Marlin/example_configurations/delta/kossel_pro/Configuration.h
index 2cc9fbf5e..2f32c839b 100644
--- a/Marlin/example_configurations/delta/kossel_pro/Configuration.h
+++ b/Marlin/example_configurations/delta/kossel_pro/Configuration.h
@@ -344,8 +344,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/delta/kossel_xl/Configuration.h b/Marlin/example_configurations/delta/kossel_xl/Configuration.h
index 6725e2dd7..9241d97ba 100644
--- a/Marlin/example_configurations/delta/kossel_xl/Configuration.h
+++ b/Marlin/example_configurations/delta/kossel_xl/Configuration.h
@@ -353,8 +353,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/makibox/Configuration.h b/Marlin/example_configurations/makibox/Configuration.h
index dc44069f1..47ce12bec 100644
--- a/Marlin/example_configurations/makibox/Configuration.h
+++ b/Marlin/example_configurations/makibox/Configuration.h
@@ -358,8 +358,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================
diff --git a/Marlin/example_configurations/tvrrug/Round2/Configuration.h b/Marlin/example_configurations/tvrrug/Round2/Configuration.h
index df9f31569..dc14174d7 100644
--- a/Marlin/example_configurations/tvrrug/Round2/Configuration.h
+++ b/Marlin/example_configurations/tvrrug/Round2/Configuration.h
@@ -345,8 +345,9 @@
 #define EXTRUDE_MINTEMP 170
 
 // This option prevents a single extrusion longer than EXTRUDE_MAXLENGTH.
+// Note that for Bowden Extruders a too-small value here may prevent loading.
 #define PREVENT_LENGTHY_EXTRUDE
-#define EXTRUDE_MAXLENGTH (X_MAX_LENGTH+Y_MAX_LENGTH)
+#define EXTRUDE_MAXLENGTH 200
 
 //===========================================================================
 //======================== Thermal Runaway Protection =======================