[1.1.x] M303 thermal runaway protection (#8209)

* Added M303 thermal runaway protection

Currently, thermal runaway protection is not available during M303.
Therefore, if someone plugs the thermistors in incorrectly and goes to
autotune their printer, the printer temperature could runaway and damage
could occur.

* Replace removed line, clarifying its logic
master
Rowan Meara 7 years ago committed by Scott Lahteine
parent 87d3a1ae4d
commit 39cc36d3f1

@ -215,7 +215,7 @@ uint8_t Temperature::soft_pwm_amount[HOTENDS],
#if HAS_PID_HEATING #if HAS_PID_HEATING
void Temperature::PID_autotune(float temp, int hotend, int ncycles, bool set_result/*=false*/) { void Temperature::PID_autotune(const float temp, const int8_t hotend, const int8_t ncycles, const bool set_result/*=false*/) {
float input = 0.0; float input = 0.0;
int cycles = 0; int cycles = 0;
bool heating = true; bool heating = true;
@ -224,27 +224,59 @@ uint8_t Temperature::soft_pwm_amount[HOTENDS],
long t_high = 0, t_low = 0; long t_high = 0, t_low = 0;
long bias, d; long bias, d;
float Ku, Tu; float Ku, Tu,
float workKp = 0, workKi = 0, workKd = 0; workKp = 0, workKi = 0, workKd = 0,
float max = 0, min = 10000; max = 0, min = 10000;
#if WATCH_THE_BED || WATCH_HOTENDS
const float watch_temp_target =
#if ENABLED(THERMAL_PROTECTION_BED) && ENABLED(PIDTEMPBED) && ENABLED(THERMAL_PROTECTION_HOTENDS) && ENABLED(PIDTEMP)
hotend < 0 ? temp - (WATCH_BED_TEMP_INCREASE + TEMP_BED_HYSTERESIS + 1) : temp - (WATCH_TEMP_INCREASE + TEMP_HYSTERESIS + 1)
#elif ENABLED(THERMAL_PROTECTION_BED) && ENABLED(PIDTEMPBED)
temp - (WATCH_BED_TEMP_INCREASE + TEMP_BED_HYSTERESIS + 1)
#else
temp - (WATCH_TEMP_INCREASE + TEMP_HYSTERESIS + 1)
#endif
;
const int8_t watch_temp_period =
#if ENABLED(THERMAL_PROTECTION_BED) && ENABLED(PIDTEMPBED) && ENABLED(THERMAL_PROTECTION_HOTENDS) && ENABLED(PIDTEMP)
hotend < 0 ? temp - THERMAL_PROTECTION_BED_PERIOD : THERMAL_PROTECTION_PERIOD
#elif ENABLED(THERMAL_PROTECTION_BED) && ENABLED(PIDTEMPBED)
THERMAL_PROTECTION_BED_PERIOD
#else
THERMAL_PROTECTION_PERIOD
#endif
;
const int8_t hysteresis =
#if ENABLED(THERMAL_PROTECTION_BED) && ENABLED(PIDTEMPBED) && ENABLED(THERMAL_PROTECTION_HOTENDS) && ENABLED(PIDTEMP)
hotend < 0 ? TEMP_BED_HYSTERESIS : TEMP_HYSTERESIS
#elif ENABLED(THERMAL_PROTECTION_BED) && ENABLED(PIDTEMPBED)
TEMP_BED_HYSTERESIS
#else
TEMP_HYSTERESIS
#endif
;
millis_t temp_change_ms = temp_ms + watch_temp_period * 1000UL;
float next_watch_temp = 0.0;
bool heated = false;
#endif
#if HAS_AUTO_FAN #if HAS_AUTO_FAN
next_auto_fan_check_ms = temp_ms + 2500UL; next_auto_fan_check_ms = temp_ms + 2500UL;
#endif #endif
if (hotend >=
#if ENABLED(PIDTEMP) #if ENABLED(PIDTEMP)
HOTENDS #define _TOP_HOTEND HOTENDS - 1
#else #else
0 #define _TOP_HOTEND -1
#endif #endif
|| hotend <
#if ENABLED(PIDTEMPBED) #if ENABLED(PIDTEMPBED)
-1 #define _BOT_HOTEND -1
#else #else
0 #define _BOT_HOTEND 0
#endif #endif
) {
if (!WITHIN(hotend, _BOT_HOTEND, _TOP_HOTEND)) {
SERIAL_ECHOLN(MSG_PID_BAD_EXTRUDER_NUM); SERIAL_ECHOLN(MSG_PID_BAD_EXTRUDER_NUM);
return; return;
} }
@ -330,7 +362,7 @@ uint8_t Temperature::soft_pwm_amount[HOTENDS],
; ;
bias += (d * (t_high - t_low)) / (t_low + t_high); bias += (d * (t_high - t_low)) / (t_low + t_high);
bias = constrain(bias, 20, max_pow - 20); bias = constrain(bias, 20, max_pow - 20);
d = (bias > max_pow / 2) ? max_pow - 1 - bias : bias; d = (bias > max_pow >> 1) ? max_pow - 1 - bias : bias;
SERIAL_PROTOCOLPAIR(MSG_BIAS, bias); SERIAL_PROTOCOLPAIR(MSG_BIAS, bias);
SERIAL_PROTOCOLPAIR(MSG_D, d); SERIAL_PROTOCOLPAIR(MSG_D, d);
@ -394,6 +426,16 @@ uint8_t Temperature::soft_pwm_amount[HOTENDS],
#endif #endif
temp_ms = ms + 2000UL; temp_ms = ms + 2000UL;
#if WATCH_THE_BED || WATCH_HOTENDS
if (!heated && input > next_watch_temp) {
if (input > watch_temp_target) heated = true;
next_watch_temp = input + hysteresis;
temp_change_ms = ms + watch_temp_period * 1000UL;
}
else if ((!heated && ELAPSED(ms, temp_change_ms)) || (heated && input < temp - MAX_OVERSHOOT_PID_AUTOTUNE))
_temp_error(hotend, PSTR(MSG_T_THERMAL_RUNAWAY), PSTR(MSG_THERMAL_RUNAWAY));
#endif
} // every 2 seconds } // every 2 seconds
// Timeout after 20 minutes since the last undershoot/overshoot cycle // Timeout after 20 minutes since the last undershoot/overshoot cycle
if (((ms - t1) + (ms - t2)) > (20L * 60L * 1000L)) { if (((ms - t1) + (ms - t2)) > (20L * 60L * 1000L)) {

@ -437,7 +437,7 @@ class Temperature {
* Perform auto-tuning for hotend or bed in response to M303 * Perform auto-tuning for hotend or bed in response to M303
*/ */
#if HAS_PID_HEATING #if HAS_PID_HEATING
static void PID_autotune(float temp, int hotend, int ncycles, bool set_result=false); static void PID_autotune(const float temp, const int8_t hotend, const int8_t ncycles, const bool set_result=false);
#endif #endif
/** /**

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