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| # HOWTO make SMT Stencils with LASER | ||||
| 
 | ||||
| This documents how to make solder paste stencils with a LASER | ||||
| using FlatCAM. | ||||
| 
 | ||||
| ## Equipment Used | ||||
| 
 | ||||
| * LulzBot TAZ 6. | ||||
| 
 | ||||
| * J-Tech Photonics 3.8W LASER. | ||||
| 
 | ||||
| * Graytex Papers "Clear Transparencies for Color Laser Printers" (P/N 235-8511). | ||||
| 5 mil (0.127 mm), clear. | ||||
| 
 | ||||
| 
 | ||||
| ## Software Used | ||||
| 
 | ||||
| * Debian. | ||||
| 
 | ||||
| * KiCAD. | ||||
| 
 | ||||
| * FlatCAM. | ||||
| 
 | ||||
| 
 | ||||
| # KiCAD | ||||
| This HOWTO assumes you already have a KiCAD file ready. | ||||
| You will need to export the paste layers from KiCAD. | ||||
| This process is for one or two layer boards. You could make | ||||
| stencils for more layers, but that is only useful if you have a | ||||
| process to assemble PCBs with more than two layers. | ||||
| 
 | ||||
| ## KiCAD Steps | ||||
| 
 | ||||
| Do thusly: | ||||
| 
 | ||||
| * Open your KiCAD `.pro` file. | ||||
| 
 | ||||
| * Click on "PCB Layout Editor" icon. | ||||
| 
 | ||||
| * Go to `File` --> `Plot...`. | ||||
| 
 | ||||
| * `Plot Format`: `Gerber`. | ||||
| 
 | ||||
| * `Output directory`: Where you would like the output file to go. | ||||
| 
 | ||||
| * `Included Layers`: Include the one layer you want to create a stencil for. | ||||
| Example: `F.Paste` for the front solder paste layer or `B.Paste` for the | ||||
| back solder paste layer. | ||||
| 
 | ||||
| * Under `General Options`: | ||||
| 
 | ||||
| * `Plot Border and title block`: Unchecked. | ||||
| 
 | ||||
| * `Plot footprint values`: Unchecked. | ||||
| 
 | ||||
| * `Plot footprint references`: Unchecked. | ||||
| 
 | ||||
| * `Force plotting of invisilble values / refs`: Unchecked. | ||||
| 
 | ||||
| * `Exclude PCB edge layer from other layers`: Checked. | ||||
| 
 | ||||
| * `Exclude pads from silkscreen`: Unchecked. XXX confirm. | ||||
| 
 | ||||
| * `Do not tent vias`: Unchecked. | ||||
| 
 | ||||
| * `Use auxiliary axis as origin`: Unchecked. XXX confirm. | ||||
| 
 | ||||
| * `Drill marks`: `None`. | ||||
| 
 | ||||
| * `Scaling`: `1:1`. | ||||
| 
 | ||||
| * `Plot mode`: `Filled` | ||||
| 
 | ||||
| * `Default line width`: `0.1 mm`. XXX confirm. | ||||
| 
 | ||||
| * `Check zone fills before plotting`: Checked. | ||||
| 
 | ||||
| * Under `Gerber Options`: | ||||
| 
 | ||||
| * `Use Protel filename extensions`: Unchecked. | ||||
| 
 | ||||
| * `Generate Gerber job file`: Unchecked. | ||||
| 
 | ||||
| * `Subtract soldermask from silkscreen`: Unchecked. | ||||
| 
 | ||||
| * `Coordinate format`: `4.6, unit mm`. XXX confirm. | ||||
| 
 | ||||
| * `Use extended X2 format`: Unchecked. | ||||
| 
 | ||||
| * `Include netlist attributes`: Unchecked. | ||||
| 
 | ||||
| * Under `Output Messages` show debug as you like. You can `Save...` | ||||
| the file if you want, but it isn't needed. Useful just for debugging. | ||||
| 
 | ||||
| * `Run DRC...` button: Don't run this. | ||||
| 
 | ||||
| * `Generate Drill Files...` button: Don't run this. | ||||
| 
 | ||||
| * Now that everything is set up, hit the `Plot` button. This | ||||
| will export a file to the `Output directory` specified above. | ||||
| 
 | ||||
| * If it says: `Zone fills are out of date. Refill?`, click | ||||
| `Refill`. | ||||
| 
 | ||||
| * After `Plot`, hit the `Close` button. | ||||
| 
 | ||||
| * Exit KiCAD: `File` --> `Exit`. | ||||
| 
 | ||||
| # FlatCAM | ||||
| Open FlatCAM and import the Gerber file exported above... | ||||
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	 Jeff Moe
						Jeff Moe